CSA
Authorized · PropertyUSDOT 590972· MC285227· CARRIER· EIN 35-1681490
⬇ PDF report

MERRELL BROS INC

8811 W CR 500 N, KOKOMO, IN, 46901(574) 699-7782chloe.tobias@merrellbros.comKARSON MERRELL
Vetting snapshot
Authority
Active
operating authority
Insurance
$2M BIPD
ARCH INSURANCE COMPANY
Vehicle OOS
14.3%
below 22% national avg
Driver OOS
4.8%
below 6.7% national avg
Crashes 24mo
3
none fatal
Red flags
None
nothing flagged
94
/ 100

Risk factors

Low riskVioCodes score
3 crashes in the last 24 months

A weighted read of the public FMCSA signals below — authority, insurance, out-of-service, crashes, roadside OOS rates, and carrier connections. A starting point for vetting, not a guarantee.

Authority & insurance

MC285227

Operating authority and insurance on file — from FMCSA Licensing & Insurance (L&I).

Common
Active
Contract
Active
Broker
None
Authorized for: Property
Liability (BIPD)
$2M on file
$1M required
Cargo
Not on file
not required
Bond / surety
Not on file
not required
Insurance filings
ON FILELiability (BIPD) — BMC-91X$2M coverageeff 07/01/2025
ARCH INSURANCE COMPANY· policy ZACAT1849103
Authority history (9) ▾
09/18/2007MOTOR PROPERTY COMMON CARRIERREINSTATED
06/18/2007COMMONINVOLUNTARY REVOCATIONDISCONTINUED REVOCATION (07/16/2007)
11/22/2005COMMONINVOLUNTARY REVOCATIONDISCONTINUED REVOCATION (12/21/2005)
11/22/2005CONTRACTINVOLUNTARY REVOCATIONDISCONTINUED REVOCATION (12/21/2005)
05/10/2004COMMONINVOLUNTARY REVOCATIONDISCONTINUED REVOCATION (06/10/2004)
01/26/1998CONTRACTINVOLUNTARY REVOCATIONDISCONTINUED REVOCATION (02/24/1998)
01/26/1998COMMONINVOLUNTARY REVOCATIONDISCONTINUED REVOCATION (02/24/1998)
06/14/1995MOTOR PROPERTY COMMON CARRIERGRANTEDREVOKED (08/20/2007)
04/06/1995MOTOR PROPERTY CONTRACT CARRIERGRANTED
Insurance history9 insurers on record
Filing timeline (26)
  1. ARCH INSURANCE COMPANY$2MReplaced
    BIPD/Primary · eff 07/01/202407/01/2025
  2. ARCH INSURANCE COMPANY$1MReplaced
    BIPD/Primary · eff 07/01/202307/01/2024
  3. ARCH INSURANCE COMPANY$1MReplaced
    BIPD/Primary · eff 08/15/202207/01/2023
  4. GREAT DIVIDE INSURANCE COMPANY$1MCancelled
    BIPD/Primary · eff 08/15/201909/08/2022
  5. ARCH INSURANCE COMPANY$2MReplaced
    BIPD/Primary · eff 08/15/202208/15/2022
  6. GREAT DIVIDE INSURANCE COMPANY$1MReplaced
    BIPD/Primary · eff 08/15/201908/15/2022
  7. ZURICH AMERICAN INSURANCE COMPANY$1MReplaced
    BIPD/Primary · eff 12/19/200508/15/2019
  8. ACE AMERICAN INSURANCE COMPANY$1MCancelled
    CARGO · eff 12/01/201012/01/2011
  9. GENERAL CASUALTY COMPANY OF WISCONSIN$1MReplaced
    CARGO · eff 12/19/200712/01/2010
  10. ACE AMERICAN INSURANCE COMPANY$1MReplaced
    CARGO · eff 12/01/200712/19/2007
  11. ZURICH AMERICAN INSURANCE COMPANY$1MReplaced
    CARGO · eff 07/12/200712/01/2007
  12. ZURICH AMERICAN INSURANCE COMPANY$1MCancelled
    CARGO · eff 07/12/200709/21/2007
  13. ZURICH AMERICAN INSURANCE COMPANY$1MCancelled
    CARGO · eff 07/12/200708/12/2007
  14. HANOVER INSURANCE CO.$1MCancelled
    CARGO · eff 12/19/200307/14/2007
  15. ZURICH AMERICAN INSURANCE COMPANY$1MReplaced
    CARGO · eff 07/12/200707/12/2007

Source: FMCSA Licensing & Insurance (L&I), public data. This shows the carrier’s federal insurance filings (BMC-91X liability, BMC-34 cargo) — the federally-required minimums on file for operating authority — not the carrier’s full commercial policy (its actual auto combined-single-limit, general liability, cargo, or workers’ comp, which appear on the carrier’s ACORD certificate of insurance). Always confirm current coverage with a COI from the carrier’s agent before making a vetting decision.

Roadside inspection performance

Out-of-service rate vs national average. Lower is better.

Vehicle7 inspections · 14.3% OOS · National 22%
Driver21 inspections · 4.8% OOS · National 6.7%

Recommendations

What’s driving each score, what to do about it, and where it could go.

A high share of violations are occurring in IN

Medium impact

5 of 8 violations in the last 12 months (63%) came from inspections in IN. That can mean tougher enforcement there or simply more of your miles run through it — either way it's worth a look.

What to do
  • Review the inspections from IN to spot recurring issues
  • Brief drivers running that lane; consider rerouting around the toughest enforcement corridors where practical

Speeding violations are the leading contributor to Unsafe Driving

Low impact

Estimated Unsafe Driving percentile of 17% is under the 65% line. In decent shape, but here's what's driving it.

What’s contributing7 violations (24 mo)
Speeding7 viol100%
  • 392.2-SLLSWZState/Local Laws - Speeding work/construction zone4× · 67%
  • 392.2-SLLS3State/Local Laws - Speeding 11-14 miles per hour over the speed limit2× · 23%
  • 392.2-SLLS2State/Local Laws - Speeding 6-10 miles per hour over the speed limit1× · 10%
What to do
  • Coach the drivers with speeding violations directly — Unsafe Driving points are weighted heavily
  • Set and enforce a governed road speed; review telematics/dashcam speed events weekly
Projected estimatecould improve up to 11 pts in ~12 mo
nowin 12 months
Current trend 50% followed 100% followed 65% line

Driver Fitness needs attention

Low impact

Estimated Driver Fitness percentile of 0% is under the 80% line. In decent shape, but here's what's driving it.

What to do
  • Review recent inspections with violations in this BASIC and take remedial action with drivers/equipment

Controlled Substances/Alcohol needs attention

Low impact

Estimated Controlled Substances/Alcohol percentile of 0% is under the 80% line. In decent shape, but here's what's driving it.

What to do
  • Review recent inspections with violations in this BASIC and take remedial action with drivers/equipment

Recommendations are generated from the carrier’s public FMCSA roadside-inspection record. Percentiles and projections are VioCodes estimates, not official FMCSA figures. Informational, not legal advice.

90-day safety improvement plan

What this carrier has struggled with most in the last 90 days — where to focus now.

Improving
5
Inspections
2
Violations
0
Out-of-service
3
Clean
Where the violations are
Unsafe Driving 100%
Focus here first
1Unsafe Driving
2 violations · 100% of recent
  • 392.2-SLLSWZ×2State/Local Laws - Speeding work/construction zone
Do this
  • Coach speed and following distance — Unsafe Driving points are weighted heavily
  • Hands off the phone; always belt up
Repeat offenders (same code, multiple times)
🎓
Turn these into driver coaching — and prove it
FleetTrained (my companion project) makes branded, multilingual training videos for these exact violations — your driver watches and gets a completion certificate for the file.

Based on roadside inspections in the last 90 days, ranked by what recurs most. Informational, not legal advice.

Inspection & crash map

live · FMCSA MCMIS

Every inspection and crash on record — hover a point for the summary, click for full detail (codes, severity, CSA points).

34
Inspections
36
Violations
3
Out-of-service
167
CSA points
71
Crashes
12
States
cleanviolOOS

CSA points = violation severity weight × FMCSA time weight (3× in the last 6 months, 2× at 6–12, 1× at 12–24). Points are spread within each state — FMCSA records the inspection state, not an exact location. Source: FMCSA MCMIS.

Equipment

VINs via NHTSA

46 distinct vehicles seen in this carrier’s roadside inspections.

21 truck 14 trailer 6 other 5 incomplete vehicle
2019 MACK Anthemseen 3×
1M1AN3GY0KM001728· 2581656 IN
2013 MACK GU (Granite)seen 2×
1M2AX09C9DM017175· 2195532 IN
2024 MACK Anthemseen 2×
1M1AN2GY0RM042395· 3503437 IN
2018 MACK GU (Granite)seen 2×
1M2AX04C3JM039210· 2611357 IN
2024 MACK Anthemseen 2×
1M1AN3GY7RM044991· 3470687 IN
UNPUBLISHEseen 2×
1S9AJ15BXEH474555· P803343 IN
2021 MACK Anthemseen 2×
1M1AN3GY1MM021604· 3021625 IN
2017 TRAIL KING INDUSTRIES TRAIL KING INDUSTRIESseen 2×
1TKA05327HM013615· P803351 IN
2021 MACK Anthemseen 2×
1M1AN3GY7MM021624· 2976649 IN
2023 MACK Anthem
1M1AN2GYXPM032695· 3344668 IN
2010 MAC TRAILER MANUFACTURING MAC TRAILER MANUFACTURING
5MADA3522AA018918· P803210 IN
2018 MACK CXU (Pinnacle)
1M1AW09Y3JM088211· 3378483 IN
2024 MACK Anthem
1M1AN2GY5RM045728· 3515233 IN
2010 MAC TRAILER MANUFACTURING MAC TRAILER MANUFACTURING
5MADA5524AAC51892· P803214 IN
2024 MAC TRAILER MANUFACTURING MAC TRAILER MANUFACTURING
5MADA3521RW007393· PC71104 IN
2020 MACK Anthem
1M1AN3GY8LM018147· 2875586 IN
2017 MACK CXU (Pinnacle)
1M1AW09Y0HM083963· 2422901 IN
2024 MACK Anthem
1M1AN3GY3RM044051· 3436115 IN
2024 MAC TRAILER MANUFACTURING MAC TRAILER MANUFACTURING
5MADA3521RW073942· PC71107 IN
2023 MACK Anthem
1M1AN2GY9PM034745· 3343514 FL
2023 MAC TRAILER MANUFACTURING MAC TRAILER MANUFACTURING
5MADA3525PC070539· PA79406 FL
2022 MACK Anthem
1M1AN2GY0NM023422· 3090963 IN
2019 MAC TRAILER MANUFACTURING MAC TRAILER MANUFACTURING
5MADA3522KW047873· P803250 IN
2022 FORD F-250
1FT7W2BT8NEF54557· A428464 IN
2018 UNITED TRAILERS United Trailers
56JTE2426JA159167· L54319 IN
2014 MACK GU (Granite)
1M2AX09C9EM019378· 3433785 IN
2025 VOLVO TRUCK VNR
4V4WC9DH3SN686986· 3682375 IN
UNPUBLISHE
1S9AJ15B5CH474346· P803332 IN
2020 MACK Anthem
1M1AN3GY4LM018145· 2876848 IN
UNPUBLISHE
1S9AJ15B9CH474348· P803334 IN

+ 16 more.

Equipment is inferred from VINs recorded on roadside inspections (FMCSA MCMIS), decoded via the NHTSA vPIC API — it reflects vehicles inspected, not a current fleet roster.

Crash record (US, last 24 months)

Total

3

Tow-away

3

Injury

2

Fatal

0

Company profile

FMCSA census

AUTHORIZED FOR HIRE

Power units
316
on file (MCS-150)
Drivers
128
128 hold a CDL
Annual mileage
3.6M mi
reported 2025
Recordable crash rate
per million miles
How far they run · drivers by operating lane
  • Intrastate · <100 mi128 drivers
Company officer
KARSON MERRELL
Operation
Interstate
Registered since
1995-02-16
Last MCS-150 update
2026-01-28
Census status
Active

Fleet: 219 trucks · 125 owned tractors · 347 owned trailers.

Source: FMCSA Company Census File (data.transportation.gov). Fleet and driver counts are self-reported on the carrier’s most recent MCS-150 filing.

Activity history

36 events
  1. 01/28/2026MCS-150 update filed

    3.6M mi reported (2025)

  2. 07/01/2025Insurance filed — ARCH INSURANCE COMPANY

    Liability (BIPD) — BMC-91X · policy ZACAT1849103

  3. 07/01/2025Insurance replaced — ARCH INSURANCE COMPANY

    BIPD/Primary · policy ZACAT1849101

  4. 07/01/2024Insurance replaced — ARCH INSURANCE COMPANY

    BIPD/Primary · policy ZACAT1849101

  5. 07/01/2023Insurance replaced — ARCH INSURANCE COMPANY

    BIPD/Primary · policy ZACAT1849100

  6. 09/08/2022Insurance cancelled — GREAT DIVIDE INSURANCE COMPANY

    BIPD/Primary · policy BAP2029840-10

  7. 08/15/2022Insurance replaced — ARCH INSURANCE COMPANY

    BIPD/Primary · policy ZACAT1849100

  8. 08/15/2022Insurance replaced — GREAT DIVIDE INSURANCE COMPANY

    BIPD/Primary · policy BAP2029840-10

  9. 08/15/2019Insurance replaced — ZURICH AMERICAN INSURANCE COMPANY

    BIPD/Primary · policy TRK 9045242

  10. 12/01/2011Insurance cancelled — ACE AMERICAN INSURANCE COMPANY

    CARGO · policy I08638718

  11. 12/01/2010Insurance replaced — GENERAL CASUALTY COMPANY OF WISCONSIN

    CARGO · policy CCI 0577312

  12. 12/19/2007Insurance replaced — ACE AMERICAN INSURANCE COMPANY

    CARGO · policy I21115964 001

  13. 12/01/2007Insurance replaced — ZURICH AMERICAN INSURANCE COMPANY

    CARGO · policy MTC 5843123

  14. 09/21/2007Insurance cancelled — ZURICH AMERICAN INSURANCE COMPANY

    CARGO · policy 5842937

  15. 09/18/2007MOTOR PROPERTY COMMON CARRIER — REINSTATED
  16. 08/12/2007Insurance cancelled — ZURICH AMERICAN INSURANCE COMPANY

    CARGO · policy MTC 5843213

  17. 07/14/2007Insurance cancelled — HANOVER INSURANCE CO.

    CARGO · policy CMS0323370

  18. 07/12/2007Insurance replaced — ZURICH AMERICAN INSURANCE COMPANY

    CARGO · policy MTC 5843123

  19. 06/18/2007COMMON — INVOLUNTARY REVOCATION

    DISCONTINUED REVOCATION (07/16/2007)

  20. 12/19/2005Insurance cancelled — HANOVER INSURANCE CO.

    BIPD/Primary · policy A7W7015843

  21. 11/22/2005COMMON — INVOLUNTARY REVOCATION

    DISCONTINUED REVOCATION (12/21/2005)

  22. 11/22/2005CONTRACT — INVOLUNTARY REVOCATION

    DISCONTINUED REVOCATION (12/21/2005)

  23. 06/06/2004Insurance cancelled — TRANSCONTINENTAL INSURANCE CO.

    CARGO · policy 130555232

  24. 05/10/2004COMMON — INVOLUNTARY REVOCATION

    DISCONTINUED REVOCATION (06/10/2004)

  25. 12/19/2003Insurance replaced — CITIZENS INSURANCE CO. OF AMERICA

    BIPD/Primary · policy CAP 0314392

  26. 12/19/2003Insurance replaced — HANOVER INSURANCE CO.

    BIPD/Primary · policy A7W5683730

  27. 12/19/2003Insurance replaced — TRANSCONTINENTAL INSURANCE CO.

    CARGO · policy 130555232

  28. 12/19/1999Insurance replaced — CONTINENTAL CASUALTY CO.

    BIPD/Primary · policy 133713886

  29. 01/26/1998CONTRACT — INVOLUNTARY REVOCATION

    DISCONTINUED REVOCATION (02/24/1998)

  30. 01/26/1998COMMON — INVOLUNTARY REVOCATION

    DISCONTINUED REVOCATION (02/24/1998)

Merged from FMCSA authority, insurance, out-of-service, and census records.

🚛

Operations

Classification

  • AUTHORIZED FOR HIRE

Area served

  • Interstate

FMCSA safety rating

Rating
Satisfactory
Type
Compliance review
Rated
2005-11-10
Last review
2005-11-04
📄

MCS-150 registration

Form date
2026-01-28
Reported mileage
3,636,747 mi (2025)

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Data sourced from public FMCSA records via safer.fmcsa.dot.gov · Latest FMCSA update: Sep 2026 · Page refreshed: Sep 21, 2026, 2:01 AM. VioCodes is not affiliated with FMCSA. To dispute incorrect data, file a DataQs Request for Data Review.